THERMOCOL CUPS PLATES AND THALI
MANUFACTURING COMPLETE KNOWLEDGE
Dear Friends this post will provide you THERMOCOL CUP PLATES AND THALI MANUFACTURING COMPLETE KNOWLEDGE as thermocol disposable products. Here we know about:-
What is thermocol?
Thermocol is a type of plastic, it is made from petroleum waste! After many chemical processes (polymerization) of petroleum waste, it becomes plastic! This is how our thermocol is made! It is made from one type of mineral.
It is like a foam, which is made up of tiny particles, about 90% air is filled in it! due to which it is very lightweight.
What are the products?
The thermocol disposable products will be Cups, Plates, Glass, and Thali.
Required covered area for thermocol cup, plates, and thali manufacturing
For all required thermocol disposable products by automatic machines, the space required is 1000 sqft.
Machines for separate thali, glass, and cup, plates are of different sizes and designs, so it will take more space and also spaces for storing raw materials and finished products.
What items are covered in these disposable products?
Disposable is a product designed for cheap and short-term convenience is for single use only. The term is also sometimes used for products that may last for several months to distinguish them from similar products that last indefinitely. Disposable products include toilet paper, plastic syringes, blood bags, paper napkins, facial paper, and toilet rolls, baby and adult diapers, etc.
What is the market for these disposable products?
There are many kitchen and dining products such as disposable dishware, plastic cutlery, cans, bottles, cups. Plastic, thermocol, and other disposable packaging materials are widely used in the hotels and catering industries. Consumer products such as paper shopping bags and recycled plastic shopping bags, etc. are also in running.
There will be an increase in mass consumption products in rural areas, urban consumers will be targeted for premium areas. The shift from unorganized to organized and unbranded to branded will further accelerate growth in this segment.
Disposable cups plates and thali either may be thermocol or paper has spread its market to urban with rural areas. These products are mostly used for social functions, religious ceremonies, parties, weddings, walks, sweets shops, caterers, etc.
The products have many advantages and are hence preferred as compared to standard utensils/crockery for serving eatables. They can easily be disposed of after use and hence save a lot of labor whereas floor cleaning /drying of utensils is a concern. These are easily transportable and easy to handle.
In our country, people are religious and organize functions throughout the year. They are all such occasions that call for social gatherings and celebrations with meals, snacks sweets being served.
Further, our vast population organizes marriages, celebrates birthdays and other family functions on are gather basis.
Sweet shops and small eateries can be found at every street corner and they all use these disposable plates and bowls.
Due to there recent change in the lifestyle of the urban class, the demand for disposable products is increasing very fast.
Disposable plates, bowls, drink cups, and other forms of food containers help to give us the option of eating away from home without disturbing the nutritional value of eatables. In addition to social occasions, such as picnics, and many people eat away from home, at school, work, or in other environments.
Disposable food containers are also a great convenience when holding a party or catering for a large number of people. Many goods or food and beverage industries prefer disposable packaging to avoid washing trouble.
Thermocole has various benefits to having catering disposables is that it makes the tidy down much easier. There are no plates, dishes, cups, and glasses to be washed. Simply sweeping everything into the rubbish is all that is needed, allowing there to the cleaning operation to take place quickly and effectively to handle.
How the thermocol disposables are manufactured?
MANUFACTURING PROCESS OF THE THERMOCOL CUP PLATES AND THALI
The manufacturing technique is simple. Thermocole sheet roll is placed in the back of the machine. This sheet feeds to the machine slowly and goes to the heated die fitted with the machine. It is converted as per the die shape and size. Then it comes out and it is finished to ready. After this, the products are delivered to the floor from where it is picked up and packed to supply.
Process of Manufacturing-Video
Where can we find the proper raw materials?
Thermocole sheets come in rolls and are of different gauges. The cost of raw materials also varies on the gauge and quality. There are many suppliers of these rolls. Some of them are Indiamart, amazon, Khalsa machines, and many others.
Here are the rolls that you have to purchase for the manufacturing of thermocol cups, plates, and thali. This roll comes in different shapes and sizes, gauges. So you can purchase as per your products requirements.
Where do we find the required machines?
Thermocol cups, plates, and thali manufacturing machines are available in different categories, sizes and products required. you can purchase as per your need and the products you want to manufacture.
These machines will be purchased from Amazon at a cheap rate, cost @ 70,000/- on https://amzn.to/2TMdkhy. This machine is Double Die Fully Automatic Thali Dona Making Machine. Its original cost is Rs. 85,000/-. This machine is also available with different manufacturers, like Indiamart, Khalsa machines, and others.
Where can this project be set up?
What infrastructure facilities are required for setting the new unit?
The unit should be set up at a place where you can easily manage and side by side the following infrastructure facilities are available:-
- Availability of raw materials & consumables.
- Availability of Power, Fuel, Water.
- Banking facility.
- Marketing prospectus.
- Good communications.
- Labor facility.
What will be the raw materials and consumables?
The main raw materials and consumable required for the manufacturing of thermocol cups, plate, and thali manufacturing is:-
- Thermocole rolls.
- Packing Materials.
What will be the cost of investment?
What incentive will be provided by govt?
The total cost of investment depends on the nature of products quantity of machines and types of equipment plus investment in the building. I will suggest you not construct the new building but take on rent or lease or own premises.
The cost of the project will decrease to the maximum level and the unit will go into profit quickly. Your investment will be max. to Rs.10.00 lakhs.
Then you can take a loan from the PMEGP scheme. It is also called a credit-linked subsidy scheme. Here you will get the benefit of the subsidy. For details go to the page:- CREDIT LINKED SUBSIDY PROGRAM
What will be the working hours of the unit?
The unit will run at least one shift per day:-
- 8 hours per day.
- 25 days per month.
- 300 days per annum.
What will be produced?
The following items are to be produced and also depends on the promoter what products he wants to produce:-
- Thermocole Thali.
- Thermocole Plates.
- Thermocole Cups.
- Thermocol glass.
What will be the capacity of the plant for THERMOCOL CUP PLATES AND THALI MANUFACTURING
The plant capacity depends on many factors that as the number of machines, the capacity of machines, and demand of the market. However, here is the installed capacity:-
25 kgs. per hour.
– 200 kgs. Per 8 hours.
– 400 kgs per day of 16 hours.
– 96,00,000 pcs. Per month.
– 152,00,00 pcs. per annum.
Cost of Production, and Profit per Annum
The data given below has been taken from a running project
- Annual Turn Over:- Rs. 55.40 lakhs.
- Cost of production:- Rs. 50.18 lakhs.
- Gross profit:- Rs. 5.22 lakhs.
- Net Profit:- Rs. 2.12 lakhs.
I hope the information given in this post provides sufficient information in setting up thermocol cups, plates, and thali manufacturing.
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